Electrical, Hydraulics and Pneumatics Systems Design, Analysis & Detailing

TwinElectra provides comprehensive electrical, pneumatic, and hydraulic engineering services that support the development of reliable, efficient, and manufacturable products and systems.

Our multidisciplinary engineering teams develop complete system architectures, schematics, routing layouts, installation drawings, and production documentation for industrial equipment, mobile machinery, electrified vehicles, automation systems, and power generation applications.

From concept development through detailed design and manufacturing support, we help customers create integrated systems that deliver superior performance, reliability, safety, and serviceability.

Electrical Systems Engineering

TwinElectra develops complete electrical systems for industrial equipment, mobile machinery, electrified products, and automation applications.

Our expertise includes:

• Electrical architecture development
• Power distribution design
• Low-voltage and high-voltage systems
• Vehicle electrical systems
• Industrial electrical systems
• Control system integration
• Protection and grounding design
• Circuit design and analysis
• Electrical load analysis
• Component selection and specification

We work closely with customers to develop scalable electrical architectures that support current requirements while providing flexibility for future expansion.

Harness Design, Routing & Detailing

Well-designed wiring systems are critical to product reliability, manufacturability, and serviceability.

TwinElectra supports:

• Wiring harness design
• Harness routing and packaging
• Connector selection
• Cable sizing and protection
• Harness manufacturing drawings
• Harness installation documentation
• Electrical interconnect diagrams
• Cable management systems
• EMI/EMC-conscious routing practices

Our designs emphasize reliability, ease of assembly, service accessibility, and compliance with industry standards.

Control Panels and Industrial Automation Systems

TwinElectra develops electrical control systems for industrial equipment and automation applications.

Capabilities include:

• Control panel design
• PLC panel development
• Motor control center (MCC) design
• Power distribution panels
• HMI integration
• Safety circuit design
• Industrial network integration
• Terminal layouts and wiring diagrams
• Panel assembly documentation
• Bill of Materials (BOM) development

Our engineering teams produce complete panel packages ready for fabrication, assembly, and commissioning.

Vehicle Electrical Systems

TwinElectra has extensive experience supporting electrical systems for mobile equipment and electrified vehicles.

Applications include:

• Material handling equipment
• Construction equipment
• Mining equipment
• Agricultural machinery
• Specialty vehicles
• Electrified off-highway equipment

Capabilities include:

• Vehicle electrical architecture
• Power distribution systems
• Lighting systems
• Operator controls
• Sensor integration
• CAN network design
• ECU integration
• Vehicle communications
• High-voltage system integration
• Diagnostic system design

Our solutions support both conventional and electrified vehicle platforms.

Pneumatic Systems Design

TwinElectra develops pneumatic systems that provide reliable and efficient motion control for industrial and mobile applications.

Capabilities include:

• Pneumatic circuit design
• Actuator sizing and selection
• Valve selection
• Air preparation systems
• Pneumatic control architectures
• System optimization
• Installation layouts
• Pneumatic schematics
• Component standardization

We help customers improve system performance while minimizing energy consumption and maintenance requirements.

Hydraulic Systems Design

TwinElectra develops hydraulic systems for applications requiring high force density, precise control, and robust performance.

Capabilities include:

• Hydraulic circuit design
• Pump and motor selection
• Valve sizing and selection
• Cylinder sizing
• Hydraulic power unit design
• Electrohydraulic control systems
• Hydraulic routing and packaging
• System performance analysis
• Hydraulic schematics and documentation

Our engineering teams support both traditional hydraulic systems and modern electrohydraulic architectures.

Routing, Packaging & Installation Engineering

Successful system integration requires careful attention to routing, packaging, and installation details.

TwinElectra provides:

• Cable routing layouts
• Hose routing design
• Tube routing design
• Clamp and mounting design
• Packaging studies
• Interference analysis
• Serviceability assessments
• Installation drawings
• Assembly documentation

These activities help improve reliability while simplifying manufacturing and field service operations.

Documentation and Manufacturing Support

TwinElectra develops complete engineering documentation packages including:

• Electrical schematics
• Pneumatic schematics
• Hydraulic schematics
• Wiring diagrams
• Harness drawings
• Panel layouts
• Installation drawings
• Bills of Materials (BOMs)
• Assembly instructions
• Manufacturing documentation

Our deliverables support procurement, fabrication, assembly, testing, commissioning, and service operations.

Delivering Integrated System Solutions

TwinElectra combines expertise in electrical, pneumatic, hydraulic, controls, and mechanical engineering to develop fully integrated systems that meet demanding operational requirements.

From vehicle electrical architectures and industrial control panels to hydraulic circuits and pneumatic automation systems, we help customers create robust, manufacturable, and serviceable solutions that improve performance, reliability, and time-to-market.